The chairman of CTS, a global manufacturer of  recalled gas pedals by Toyota Motor Sales, told investors during an earnings conference call today that the problem was caused by environmental conditions that went beyond Toyota’s design specifications for the assemblies.

CTS Chairman Vinod Khilnani said that the company provides gas pedals for use by other makers that are “very different” pedal designs. The  electrical sensor in the pedal has nothing to do with the issue.

Condensation makes the Toyota pedal “harder to depress, slower to return to the idle position, and in rare situations, Toyota believes, it may get stuck in a partially depressed position,” said Khilnani.

He said the company has no knowledge of an accident or injury caused by its pedals.

Toyota Motor Sales (TMS), U.S.A., Inc, a TMC subsidiary, announced last week  it would recall approximately 2.3 million vehicles to correct sticking accelerator pedals on eight Toyota Division models.

Three of the CTS’s plants are already making redesigned pedals,  and Khilnani added that CTS had been working with Toyota “for a while” on a revised pedal, which included testing by both companies.

“It has been agreed as the solution,” Khilnani said.  

Toyota is taking the lead in a program with CTS to come up with a field fix for the millions of vehicles already on the road.

“We are going to work with Toyota very closely, and CTS will help Toyota solve the problem,” Khilnani said.

“We continue to work with CTS to test effective pedal modifications for existing vehicles on the road that will be available to our customers as quickly as possible,” a Toyota spokesperson confirmed.

CTS at Toyota’s request is also adding additional production lines to ramp up production much faster than existing capacity.

As TheDetroitBureau.com reported earlier this week, Toyota is in the process of extending the recall to other regions, including Europe and China.

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